China manufacturer 5HP 3.7kw 100% Pure Gas Scroll Air Compressor Totally Oil Free for Medical arb air compressor

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Product Description

Product Description

 China Manufacture Hot Sales Oil Free Scroll Air Compressor

Advantages1.   Large displacement: Displacement 10% higher than ordinary piston compressor.
2.   Energy-saving: Compared with a piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
3.   Easy to operate: 24 hours unattended all day work, freeload automatically start, full load automatically shut down.
4.   Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
5.   Remote monitor: Computer remote monitoring data, normal operation data, and fault alarm, unattended
6.   Compressed gas 100% purity oil free gas
7.   Oil-Free Scroll Air End: 
No vibration and low noise interpret perfectly the genuine made in Germany. Big rotor, low speed of rotation and direct connection. 
8.   Motor: First-class motors are adopted, with the level of protection being IP54 and insulation level being F.
9.   Easy to operate: It is of beautiful appearance, stable performance, and economy.
10. Strong stability: Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.

Detailed Images

Welcome your inquiry for more special process gas compressor to KEEPWIN: 

The type and parameters of the scroll profile determine the working process of the oil-free scroll air compressor. The design of the scroll profile is the core and key of the performance of the scroll air compressor. Based on differential geometry theory, calculates and deduces the mathematical model of the compression process of the scroll air compressor, makes mechanical analysis with the finite element method and simulates the whole balance system with dynamic simulation. High precision numerical control processing and testing technology transforms the theory into safe and reliable industrial products, providing users with stable equipment and excellent compressed air.

Product features

1) Silent mute and energy saving

The suction and exhaust are stable and keep high frequency so that the airflow pulsation is very small. The centrifugal fan for centrifugal air is used and the air duct is optimized to reduce the operation noise. The specific power is far lower than the traditional compressor, saving energy and environmental protection.

2) Clean and oil-free

During the operation of the equipment, there is no need to add lubricating oil, and the gas produced does not contain any oil, and at the same time, the occurrence of overheating life reduction caused by emulsification of oil compressor at low temperature is avoided.

3) Easy maintenance and low cost

The equipment has few parts, small volume, lightweight, no wearing parts, long service life, and very simple maintenance. Compared with the compressor with oil, there is no need to add lubricating oil, no oil mist filter, and the replacement cycle of main pipeline filter and the post-treatment filter element is greatly extended, which reduces the cost of pipeline cleaning and equipment maintenance, and there is no drainage treatment cost of oily wastewater.


Working principle

The moving disk rotates according to the sequence of figure 1-2-3-4-5. The moving and static disks mesh to form a number of crescent-shaped closed compression chambers. The gas is gradually compressed by the crescent-shaped compression chamber and then discharged from the exhaust port in the center of the static disk.

Technical Parameters

Product Name 2.2-5.5kW Silent Oil Free Scroll Air Compressor
Model KXW-0.24/8-M KXW-0.24/8-B KXW-0.40/8-M KXW-0.40/8-B KXW-0.60/8-M KXW-0.60/8-B
Capacity 240 L/min 240 L/min 400 L/min 400 L/min 600 L/min 600 L/min
Discharge pressure   0.5-0.8 MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa 0.5-0.8MPa
Power   2.2KW 2.2KW 3.7KW 3.7KW 5.5KW 5.5KW
Speed    3200r/min 3200r/min 3200r/min 3200r/min 3200r/min 3200r/min
Voltage    220V/50Hz 220V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz 380V/50Hz
Noise   59±3 dB (A) 49±3 dB (A) 60±3 dB (A) 50±3 dB (A) 61±3 dB (A) 51±3 dB (A)
Cooling method Air cooling Air cooling Air cooling Air cooling Air cooling Air cooling
Controll method Automatic control Automatic control Automatic control Automatic control Automatic control Automatic control
Weight    110kg 120kg 120kg 210kg 160kg 250kg
This series of products has obtained ISO 8573-1 Class 0 oil-free certification, with few parts, small volume, light weight, small vibration, low noise, no wearing parts, long service life, recognized as silent and maintenance free products, providing clean compressed air for users.It has its own sound insulation cover, which is suitable for occasions with small displacement and strict noise requirements.

 

Inquiry to us!
Note:for the other customizing process water chiller & gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The gas flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

We view client satisfaction as the witness of our products utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship. 
• Innovation
    Provide innovative, stable products and services.
• Quality
    Deliver consistently superior performance and pursue every possible improvement. 
• Agility
    Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
    Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.
• OEM & ODM
According to the customer’s requirements to customize OEM or ODM products. And in order to let our customer to receive the whole good quality products, we packed all of the goods by polywood case free for them. 
• Contact Information
 Tel: -139-1068-4359

 

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Type: Pharmaceutical Packaging Machinery
Finished Dosage Form: Tablet
Precision: High Precision
Certification: CE
Voltage: 380V
Computerized: Computerized
Samples:
US$ 5280/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

What Is the Impact of Altitude on Gas Air Compressor Performance?

Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:

1. Decreased Air Density:

As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.

2. Reduced Compressor Output:

The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.

3. Increased Compressor Workload:

At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.

4. Engine Power Loss:

If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.

5. Considerations for Proper Sizing:

When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.

6. Maintenance and Adjustments:

Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.

In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.

air compressor

What Are the Advantages of Using a Gas Air Compressor Over an Electric One?

Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:

1. Portability and Mobility:

Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.

2. Independence from Electricity:

One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.

3. Versatility in Fuel Options:

Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.

4. Higher Power Output:

Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.

5. Continuous Operation:

Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.

6. Quick Startup and Response:

Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.

7. Durability and Resistance to Voltage Fluctuations:

Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.

8. Lower Energy Costs:

Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.

Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.

China manufacturer 5HP 3.7kw 100% Pure Gas Scroll Air Compressor Totally Oil Free for Medical   arb air compressorChina manufacturer 5HP 3.7kw 100% Pure Gas Scroll Air Compressor Totally Oil Free for Medical   arb air compressor
editor by CX 2024-02-04

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