China wholesaler 4-in-1 Combined Screw Air Compressor with 500L Gas Tank, 5-Stage Filter for High Pressure Laser Cutting Air Compressor with Hot selling

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Product Description

Product Description

DuriAuxiliary gas for Fiber Laser Cutting, did you get the right one?

The schematic diagram of laser cutting is shown in the following.

During the process, auxiliary gas is necessary to blow off the slag/dross in the kerf and cool down the cutting surface, also it protects lens and nozzle of laser. Basically there are 3 kinds of gas: Oxygen, Nitrogen and Air, any of them affects directly to the cutting performance, speed, thickness etc. So we really need to think better before action.

1.Oxygen

Oxygen is commonly used to cut thick carbon steel because the chemical reaction between iron element and oxygen helps the metal absorb heat and promotes it melt, which can greatly improve the cutting efficiency.

However, oxygen will cause a marked oxide film on the cut surface and it will have a quenching effect around, increases the hardness which impact on subsequent processing. It also turns kerf to black or dark yellow.

Generally, Oxygen assists carbon steel plates cut, low-pressure punching, and low-pressure cutting. Oxygen is generally vaporized from liquid oxygen which provided by the local supplier, so the quality of the gas source is clean and no need special treatment.

2. Nitrogen

Nitrogen will form around the molten metal as protective atmosphere while it’s assisting the cut, prevent oxidation of the material, avoid the formation of oxide film. However, the cutting speed is not as fast as oxygen, and the nitrogen consumption of the nitrogen is large which means the cost will be higher.

The non-oxidized surface has the characteristics of direct welding, strong corrosion resistance and the kerf turns white.

Generally, nitrogen is used to cut stainless steel, galvanized sheet, aluminum, aluminum alloy, brass and other materials, by low-pressure perforation and high-pressure cutting. When cutting with nitrogen, the change of the gas flow has a great impact on the cutting performance, in this case, make sure the gas flow is sufficient and constant. Nitrogen is usually vaporized from liquid nitrogen provided by supplier, so the quality should be clean.

3. Air

Air, as it’s the most economic medium because it’s much easier to obtain than oxygen and nitrogen, nobody can charge you for air!

Every 1 knows the air contains about 20% oxygen and about 78% nitrogen, so it can make up for both shortage and cutting speed is slower than oxygen but faster than nitrogen. Since the oxygen is involved, the kerf turns a little bit yellow. It’s the most economic option for you as long as you are okay with the color change.

Generally compressed air can be used for cutting sheet-metal parts, aluminum sheet, nonmetal and galvanized sheet etc., air assist can certainly reduce the oxide film and absolutely save your cost, therefore, air assist is more and more equipped in fiber laser cut industry.

Compressed air can be obtained easily with an air compressor, but not any air compressor can be equipped for Fiber Laser Cutter as the Air itself is not clean, especially after compressing, there are plenty of water, oil and particles and any of them sprayed on the lens, the transmission of laser beam will be seriously affected and focus scattered, resulting bad cutting effect such as bottom burrs or rough kerf, even obsolescence.

Situation could be much worse if it is high-power fiber laser, even a tiny particle or a little spray will very possibly burn your entire lens cone.

In order to make the most economic (Air assist) way workable, ensure cutting quality and avoid any damage for your fiber laser, the compressed air must be pure and constant, 100% meet ISO 8573-1-2571 standard.

Dehaha 4-in-1 (Compressor + receiver tank+ dryer + filters) high pressure air compressor is special compressor for Fiber Laser Cutting industry, custom built to provide filtered, dried, continuous reliable supply of high pressure compressed air at 2~10ºCdew point to assist laser cutting. Produce your own assist air at a fraction of the cost of cylinder.

Our advantages

Germany Rotorcomp Air end
1.Original imported rotorcomp air end to ensure high efficiency and stability, smoother cutting and smoother cut surface.
2.Level 1 energy efficiency standards.

IE2 High Efficiency Motor
1.Siemens/ABB / CHINAMFG IE2 high-efficiency motor .
2.Protection level is lP54, insulation level is F.

Electrical System
1.Standardized design, safe and reliable.
2.Professional wiring interface, the wiring is reasonable, simple, clear and easy to maintain.
3.Schneider and CHINAMFG are equipped with a series of high-level components, and their safe use is guaranteed for a long time.

Five-fold filtration
1. Afive-stage high-efficiency dedicated precision separator and a built-in dedicated dryer.
2.The air dew point is guaranteed to be within 2-10 degrees,ensuring that the compressed air entering the laser cutting machine is dry and oil-free!

High Precision Filter
Ensure that the clean lubricant enters the air end, prolong the service life and maintenance cycle of the air end.

500L air tank
500L large-capacity gas storage tank, air storage buffer, make gas supply more stable, avoid frequent loading and unloading of air compressor.

Technical Parameters

DBZY/DMZY Series(Combined with air dryer and tank) Screw Compressor 
 
Model Air flow Capacity(m3/min)/cfm Power
kW/HP
Noise
DB(A)
Diameter
Inch
Dimension
W×D×H mm
Weight
kg
Tank
L
8bar 10bar 13bar 16bar
m3/min cfm m3/min cfm m3/min cfm m3/min cfm
DBZY-7.5A 0.84 29.6 0.75 26.5 / / / / 5.5/7.5 65 G3/4” 1418×700×1500 375 260
DBZY-10A 1.2 42.4 1 35.3 0.84 29.6 0.61 21.5 7.5/10 65 G3/4” 1418×700×1500 395 260
DBZY-15A 1.6 56.5 1.4 49.4 1.2 42.3 1.05 37 11/15 65 G3/4” 1882×790×1731 560 500
DBZY-20A 2.3 81.2 2 70.6 1.6 56.5 1.41 49.8 15/20 65 G3/4” 1882×790×1731 572 500
DMZY-10A 1.2 42.4 1.0 35.3 0.84 29.7 / / 7.5/10 65 G3/4” 1418x700x1500 395 260
DMZY-20A 2.3 81.2 1.8 63.6 1.6 56.5 1.41 49.8 15/20 65 G3/4” 1882x790x1731 572 500
DMZY-30A 3.6 127.1 3.2 113 / / 2.41 85.1 22/30 68 G3/4” 1882x1081x1801 630 500

Notes:1. A represents air-cooling type,W represents water-cooling type;
2. Working Environment temperature: -5ºC~45ºC;
3. Discharge temperature is less than ambient temperature +10ºC~15ºC;
4. Drive Mode: belt driven;
5. Startup Mode: direct start under 11kw, and  above 11kw;
6. Work Power: 380V / 50HZ, 460V / 230V / 6KV and 10KV voltages can be made for customers;
7. F.A.D volume flow test is according to ASMC PTC9 or ISO1217 standard (GB/T3853)

Certificate

Project Case

Customer Feedback

Packaging and Shipping 

• Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)

• Shipping method: by sea, by LCL/FCL or as requested

• Delivery method: FOB, CFR, CIF and EXW etc.

• Delivery time: in 7-15 days after receiving deposit (customized machines not included)

About us

Dehaha Compressor ZheJiang Co.,Ltd.was founded in 1996 with over 150 skilled employees and more than 25 R&D engineersteams ‘ .We focus on the research & develop,manufacture and energy-saving solutions of screw air compressor to create value for customers and society.In 2018 our total sales volume approached 15 million US dollars.By over 23 years enhanced experiences of designing, producing and marketing,today our valued customers are over 130 countries.

Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.

Dehaha’s primary businesses focus in following key areas:
Oil-injected rotary screw compressors
Portable screw air compressors
Oil free air compressors
High pressure air compressors
Air treatment equipment

At Dehaha,we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries.All of our products are designed for reliable performance,easy maintenance,and maximum energy efficiency.We have sales representatives who can speak English,Spanish,French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.

Dehaha continuously innovates product development and management to meet customers’ demand.The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle”Energy Saving First, Mutual Value Shared”. CHINAMFG mission is to be a world-renowned high-end brand,with sustainable development,constantly improving its own value and sharing it with our customers and staff.Committed to offer our customers a silent and energy-saving manufactured products.

Our Service

1.24/7 after sales service support in different languages.
2.Follow up the feedback of products in 2 months interval by email or call.
3.Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4.Technical training for customers in DEHAHA air compressor factory or working site.
5.Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang and all distributors’depots. 
6.All kinds of technical documents in different languages.

After-sale Service

• Any questions or requests before, during or after sales, we would like to help you any time and will find you the best solution in 24 hours.
• Warranty: One year for the whole machine Genuine spare parts will be provided with the best price.
• An overboard engineer service is available.

 Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange accommodation, transportation, and translator. The extra cost for each will be discussed based on the local price level.

Special Customized Service

(1) Full OEM
• Quantity: at least 5 pcs
• In this plan, we will do all the changes (Color, nameplate, and logo) as your need, and will not charge extra fee.

(2) Half OEM
• Quantity: no limit
• Under this program, we can make the necessary alteration (nameplate and logo) but we will charge some extra fee for the nameplate, as the nameplate factory has the MOQ.

(3) Logo OEM
• Quantity: no limit
• Only the logo will be changed to yours, and no extra fee will be charged.

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of ZheJiang , China, more than 24 years.
 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
 

Q8. How do you control quality ?
A: 1.The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

Can Gas Air Compressors Be Used for Sandblasting?

Yes, gas air compressors can be used for sandblasting. Sandblasting is a process that involves propelling abrasive materials, such as sand or grit, at high speeds to clean, etch, or prepare surfaces. Here’s a detailed explanation:

1. Compressed Air Requirement:

Sandblasting requires a reliable source of compressed air to propel the abrasive material. Gas air compressors, particularly those powered by gasoline or diesel engines, can provide the necessary compressed air for sandblasting operations. The compressors supply a continuous flow of compressed air at the required pressure to propel the abrasive material through the sandblasting equipment.

2. Portable and Versatile:

Gas air compressors are often portable and can be easily transported to different job sites, making them suitable for sandblasting applications in various locations. The portability of gas air compressors allows flexibility and convenience, especially when sandblasting needs to be performed on large structures, such as buildings, tanks, or bridges.

3. Pressure and Volume:

When selecting a gas air compressor for sandblasting, it is essential to consider the required pressure and volume of compressed air. Sandblasting typically requires higher pressures to effectively propel the abrasive material and achieve the desired surface treatment. Gas air compressors can provide higher pressure outputs compared to electric compressors, making them well-suited for sandblasting applications.

4. Compressor Size and Capacity:

The size and capacity of the gas air compressor should be chosen based on the specific requirements of the sandblasting project. Factors to consider include the size of the sandblasting equipment, the length of the air hose, and the desired duration of continuous operation. Selecting a gas air compressor with an appropriate tank size and airflow capacity ensures a consistent supply of compressed air during sandblasting.

5. Maintenance Considerations:

Regular maintenance is crucial for gas air compressors used in sandblasting applications. The abrasive nature of the sand or grit used in sandblasting can introduce particles into the compressor system, potentially causing wear or clogging. Regular inspection, cleaning, and maintenance of the compressor, including filters, valves, and hoses, help prevent damage and ensure optimal performance.

6. Safety Precautions:

When using gas air compressors for sandblasting, it is essential to follow appropriate safety precautions. Sandblasting generates airborne particles and dust, which can be hazardous if inhaled. Ensure proper ventilation, wear appropriate personal protective equipment (PPE), such as respiratory masks, goggles, and protective clothing, and follow recommended safety guidelines to protect the operator and others in the vicinity.

In summary, gas air compressors can be effectively used for sandblasting applications. They provide the necessary compressed air to propel abrasive materials, offer portability and versatility, and can deliver the required pressure and volume for efficient sandblasting operations. Proper compressor selection, maintenance, and adherence to safety precautions contribute to successful and safe sandblasting processes.

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China wholesaler 4-in-1 Combined Screw Air Compressor with 500L Gas Tank, 5-Stage Filter for High Pressure Laser Cutting Air Compressor   with Hot sellingChina wholesaler 4-in-1 Combined Screw Air Compressor with 500L Gas Tank, 5-Stage Filter for High Pressure Laser Cutting Air Compressor   with Hot selling
editor by CX 2023-10-05

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